Helping customers solve problems

During the production process, due to the complexity of blended fiber components, the original knotter struggled to accommodate the characteristics of different fibers. This led to uneven thickness at the joints, frequently causing yarn breakage during subsequent weaving processes. As a result, raw material waste increased, weaving efficiency dropped by 25%。

To address this issue and ensure that yarns with different fiber compositions could form uniform and secure joints, the cutting device of the knotter was optimized. This enhancement made the cutting length more precise and reduced the thickness variation at the joints.

The upgrade yielded immediate and remarkable results. In the production of blended products, the uniformity of joint thickness increased by 80%, while the yarn breakage rate during weaving decreased by 70%, significantly minimizing raw material waste. Weaving efficiency returned to normal levels, and production costs were reduced by 18%. The improvement in product quality earned the company greater trust from customers, resulting in a 30% year - on - year increase in orders.